Manufacturing Workflow

Precision from CAD to freight

Every custom box run follows a rigorous four-phase production path. We convert your raw dimensional specifications into structural CAD die-lines, physical prototypes, and high-volume offset runs.

Four-Phase Production

From spec to shipment

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02
03
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Dimensional Spec Submission

Physical Prototype & Crush Test

Offset Print & Precision Cutting

Bundled Freight Fulfillment

Provide your exact product height, width, and depth along with target board calipers. Our structural team calculates fluting and tolerances to build your initial die-line within 24 hours.

We produce unprinted 3D CAD sample boxes using your exact board stock. Evaluate structural integrity, hinge tension, and fit precision before approving full press production.

Your order moves to high-speed offset presses for crisp CMYK, spot UV, or foil stamping. Custom steel-rule die plates punch out clean edges with zero board edge fraying.

Finished boxes are flat-packed, shrink-wrapped on heavy pallets, and dispatched via nationwide freight with guaranteed delivery windows and transit protection.

Factory Floor Precision

Rigid quality thresholds

Our US manufacturing floor operates high-capacity offset machinery and custom automated creasing tables. Every batch undergoes caliper thickness verification and joint crease inspection prior to bundle packing.

By maintaining strict structural standards at the press stage, we ensure your branded mailers and rigid boxes assemble cleanly on your fulfillment lines without edge splitting or lid misalignment.

Ready for your CAD proof?

Submit your product dimensions today and receive an exact structural CAD die-line within 24 business hours.